Die casting mold is one of three big essential factors in aluminum alloy die casting processing production, the service life of die mold, a good or bad will directly affect the use, production efficiency and product quality, relationship with the cost of the die casting. For die casting workshop, mold maintenance and good maintenance are powerful guarantees for normal production runs smoothly, is conducive to the stability of product quality, to a great extent, reduce the production cost of invisible, so as to improve production efficiency. According to the problems encountered in actual production, we discuss how to make the mold maintenance better.
Paint die-casting products.
First of all: set up the mold file and be ready.
(1) also is to give each a set of mould in the factory set up a complete set of use record, this is to ensure that future maintenance and maintenance of an important basis, each to do meticulous, clear, including production mold times a day.
(2) as a mould management personnel, the mold after the factory, the mold structure of each part of the accessories must be recorded in mould file in detail, and according to the need, within the die cut of the wear parts lists, are prepared ahead of accessories, such as plunger, core, such as ~ ~ the establishment of the lowest damageable spare parts inventory, so as to not delay due to lack of ready to production. Because there are so many lessons to be learned in the company. If because she wasn't ready to spare parts and delay the production, for die casting enterprise caused by the cost is very big, time, manpower, electricity (or liquefied petroleum gas) for holding furnace and so on all is not a small number, the most main is delayed production, delayed delivery of the goods losses will be bigger!
(3) it is necessary to make a permanent mark on the mold and make it easy to distinguish. So long as the person who is not stupid does not cause the farce of false mold.
(4) if with cylinder core pulling of die, deserve to go up as soon as possible to the quick change connectors, otherwise every time disassembling mold from leaking oil in the oil cylinder is waste of money enough you to several employees the salary of a month, you can also use the savings to employees to improve the food. This also greatly reduced the time of the die-casting operator to load and unload the molds, a few things. Remember to buy some quality quick connectors, otherwise it will backfire.
(5) formulate the mould management regulations in advance, train the employees systematically, and implement them effectively.